Ink drawing of a brake disc and a suspension coil spring

Armoring guide

Weight, suspension and brakes in an armored vehicle

What extra weight does to handling and what gets reinforced.

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Weight, suspension and brakes in an armored vehicle

Armoring adds weight, and weight is felt where the vehicle meets the road: suspension, brakes and tires. Good armoring accounts for this from the design stage.

How much weight is added

It depends on the level and the vehicle: a higher level means more material. That is why lighter materials are used where possible, such as in hybrid armor with Tensylon®, to protect with less weight.

Reinforced suspension

The original springs and shock absorbers are not built for that extra weight. They are replaced or reinforced so the vehicle keeps its ride height, does not sag at the rear and stays stable in curves and over bumps.

Brakes

More mass means more energy to stop. Brakes are checked and, when needed, upgraded. Even so, an armored vehicle needs more distance to stop: it is wise to leave extra space to the vehicle ahead.

Tires

Tires must carry the load. Tires with a run-flat system let you keep going a few kilometers if they lose pressure.

How to drive it

The center of gravity is higher and inertia greater: take curves more slowly, avoid abrupt maneuvers and anticipate braking. With a little practice the handling becomes natural.

  • Ink drawing of a brake disc and a suspension coil spring

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